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Hybrid Bond Grinding Wheels – Precision & Performance

Advanced Hybrid Bond Technology for Superior Grinding

Mahlen Abrasive’s hybrid bond diamond and CBN grinding wheels are designed to enhance the efficiency and precision of CNC grinding machines. Combining the fast-cutting action of resin bonds with the durability of metal bonds, these wheels provide exceptional tool life, minimal wear, and high stock removal rates. Ideal for grinding solid carbide tooling, our hybrid bond system delivers low grinding force, reduced power consumption, and outstanding surface finish.

About Hybrid Bond

Why Choose Hybrid Bond Grinding Wheels?

Mahlen Abrasive’s hybrid bond technology ensures superior cutting speed, wear resistance, and accuracy in demanding applications. Key advantages include:

 

  • Ultra-Fast Cutting Action – Delivers high stock removal rates with a free-cutting effect, reducing cycle times.
  • Exceptional Corner Retention – Ideal for precision tool grinding, maintaining sharp edges for longer durations.
  • Low Grinding Force & Heat Generation – Prevents material burns and reduces power consumption.
  • Enhanced Durability – The hybrid bond system ensures longer wheel life, even in high-load applications.
  • Optimized for CNC Machines – Specifically designed to meet the requirements of modern CNC grinding.
  • Consistent Performance – Provides uniform grinding results with minimal wheel dressing.

Key Features & Benefits

Fast Material Removal

Improves efficiency while maintaining precision.

Minimal Tool Wear

Extends the lifespan of both the grinding wheel and the tool.

Improved Surface Finish

Delivers smooth, burr-free results.

Lower Power Consumption

Reduces energy costs and heat buildup.

Ideal for Carbide Grinding

Perfect for fluting, gashing, and relief grinding.

Compatible with CNC Machines

Engineered for high-speed and high-precision grinding.

Applications – Where Hybrid Bond Wheels Excel

Mahlen Abrasive’s hybrid bond diamond and CBN wheels are optimized for carbide tool grinding, particularly in CNC applications:

Fluting: 1A1 grinding wheels for precise flute grinding of carbide tools.

Gashing: 1V1 or 12V9 wheels designed for accurate gash grinding in tool sharpening.

Relief & Point Grinding: 11V9 or 11A2 wheels for profile grinding and relief cutting.

About Our Company

TURNING VISION INTO REALITY

At Mahlen Abrasive, we bring innovation and precision to life. With decades of expertise in manufacturing world-class vitrified, hybrid, and Russian bruiting wheels, we are committed to delivering cutting-edge abrasive solutions to industries worldwide.
Founded in 1992 and based in Bhavnagar, Gujarat, India, our company has grown into a trusted name in the super abrasives industry. Through advanced technology, meticulous craftsmanship, and a customer-centric approach, we have established a reputation for quality, reliability, and excellence.
Partner with us and experience the difference in quality, service, and expertise that sets us apart in the global market.

FAQs

Everything You Need to Know

What are hybrid bond grinding wheels?
Hybrid bond wheels combine the fast cutting properties of resin bonds with the durability of metal bonds, making them perfect for high-precision grinding.
How do hybrid bond wheels compare to resin or metal bond wheels?
Hybrid bond wheels offer faster stock removal than metal bond wheels while providing better durability than resin bonds, making them an ideal middle-ground solution.
Are hybrid bond wheels suitable for CNC grinding machines?
Yes, they are specifically designed for CNC applications, ensuring high-speed and precision grinding.
What types of grinding processes are hybrid bond wheels used for?
They are ideal for fluting, gashing, and relief grinding in carbide tool manufacturing.
Do hybrid bond wheels require frequent dressing?
No, they require minimal dressing, allowing for consistent performance and reduced downtime.
Can Mahlen Abrasive customize hybrid bond wheels for specific applications?
Yes, we provide customized grinding wheel solutions tailored to specific grinding requirements and machine compatibility.