Electroplated Diamond & CBN Grinding Wheels – Precision & Versatility
High-Performance Electroplated Grinding Wheels for Precision Applications
Mahlen Abrasive’s electroplated diamond and CBN grinding wheels deliver exceptional accuracy, sharp cutting edges, and long-lasting durability. Manufactured using advanced electro-deposition technology, these wheels provide superior grip, precision shaping, and high material removal rates. Ideal for machining, optical glass processing, electronics, and toolmaking, our electroplated grinding wheels ensure efficient performance with minimal maintenance.
About Electroplating
Why Choose Electroplated Grinding Wheels?
Electroplated diamond and CBN grinding wheels offer distinct advantages over other bond types due to their single-layer structure, strong adhesion, and sharp cutting ability. Here’s why they are the go-to choice for professionals:
- No Dressing Required – Electroplated wheels maintain their shape without the need for dressing, ensuring long-term precision.
- High Precision & Complex Shapes – Suitable for intricate grinding tasks, including toolmaking, aerospace, and automotive applications.
- Uniform Coating Distribution – The electroplated layer is evenly applied, maintaining consistency and accuracy during high-speed operations.
- Rapid Manufacturing & Customization – Short production cycles allow for quick adaptation to specific grinding needs.
- Cool Cutting Action – Generates minimal heat, preventing material burns and ensuring a fine surface finish.
- High Retention of Abrasive Particles – The electro-deposition process ensures strong bonding, providing a longer lifespan and consistent performance.
Key Features & Benefits
No Dressing Needed
Ready-to-use with minimal maintenance.
Precision Grinding
Perfect for high-accuracy shaping and cutting.
Fast Cutting Speed
Removes material efficiently while maintaining surface quality.
Customizable Designs
Can be tailored for various industries and applications.
Durable & Reliable
Strong adhesion ensures extended wheel life.
Versatile Applications
Suitable for machining, electronics, optical glass, and more.
Applications – Where Electroplated Grinding Wheels Excel
Mahlen Abrasive’s electroplated diamond & CBN wheels are widely used in:
Machining Industry: Ideal for rotary diamond dressers, crankshaft grinding, and tool sharpening.
Electrical & Electronics Industry: Best suited for cutting hard and brittle materials like semiconductors.
Optical Glass Industry: Ensures precision drilling and edge grinding of optical lenses and glass sheets.
Automotive & Aerospace: Used for titanium, hardened steel, and ceramic components.
Crafts & Jewelry Making: Perfect for shaping and grinding jade, ceramics, and decorative materials.
About Our Company
TURNING VISION INTO REALITY
At Mahlen Abrasive, we bring innovation and precision to life. With decades of expertise in manufacturing world-class vitrified, hybrid, and Russian bruiting wheels, we are committed to delivering cutting-edge abrasive solutions to industries worldwide.
Founded in 1992 and based in Bhavnagar, Gujarat, India, our company has grown into a trusted name in the super abrasives industry. Through advanced technology, meticulous craftsmanship, and a customer-centric approach, we have established a reputation for quality, reliability, and excellence.
Partner with us and experience the difference in quality, service, and expertise that sets us apart in the global market.
Founded in 1992 and based in Bhavnagar, Gujarat, India, our company has grown into a trusted name in the super abrasives industry. Through advanced technology, meticulous craftsmanship, and a customer-centric approach, we have established a reputation for quality, reliability, and excellence.
Partner with us and experience the difference in quality, service, and expertise that sets us apart in the global market.
FAQs
Everything You Need to Know
What makes electroplated grinding wheels different?
Unlike resin or metal bond wheels, electroplated wheels have a single-layer coating, providing higher accuracy and cutting efficiency.
Do electroplated wheels require dressing?
No, electroplated wheels do not need dressing, ensuring consistent performance.
Are these wheels suitable for high-speed grinding?
Yes, they offer stable and precise performance at high speeds, making them ideal for various industrial applications.
What industries benefit the most from electroplated grinding wheels?
Industries like machining, electronics, automotive, and optical glass processing use electroplated wheels for their sharpness and precision.
Can Mahlen Abrasive customize electroplated grinding wheels?
Yes, we provide customized solutions tailored to specific applications and material requirements.
How long do electroplated grinding wheels last?
Their lifespan depends on usage, but with proper handling, they maintain cutting efficiency far longer than conventional abrasives.